Merlin Router Book - page 2

2 Tel: 01509 610300 • Fax: 01509 610400 • Email:
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Quality • Precision • Performance
Design
Our tools are designed using CAD then exported to 3D
simulation software for virtual testing of the grinding tool
paths. Each grinding operation is highlighted in a different
colour to give a full 3D representation of the tool. Once a
viable virtual model is designed, physical prototypes are
ground to perfect the tool prior to full production
Raw Material
All of our tools are manufactured using the highest quality
rawmaterials with 90% tungsten and 10% cobalt micro-grain
K30. The rawmaterial passes through a centreless grinding
system to ensure an exacting tolerance of h6.
Manufacture
Our certified ISO 9001-2008 production format combines
the finest in micro-grain carbide substrate, the latest in
tool-path design/simulation software, world class CNC grind
machinery, laser and CCTV Quality Assurance inspection and
proven PVD coatings, all with a view to ensuring our tooling
remains consistent across differing batch dates.
Inspection and Quality
Continuous batch testing on all the tools is performed via
‘state of the art’ laser-measurement diagnostic instruments,
thus ensuring incredibly tight tolerances and products of
the highest quality. A final manual inspection is performed
during the cleaning process to ensure our tools are 100%
quality controlled
Despatch
We carry an extensive range of tools in stock ensuring a
fast turn around on all orders with same day despatch on
all standard products. Our Tools go through a final visual
inspection before being carefully packed and despatched.
If you have any question regarding the production of our
products please do not hesitate to call the teamat MerlinTools.
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